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Plasma Cutters

 

Fast cut speeds, superior cut quality, little or no secondary operations and no pre-heating help you to do more in less time.  From the shop to the field, cutting or gouging stainless, mild steel or aluminum, you can leverage a plasma cutter for hand cutting metal with thicknesses up to 2 inch.

Get the precision and quality you require with plasma cutting equipment packages from Red-D-Arc.

Results for Plasma Cutters ( 9 products )

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    Deliver Consistent Cuts with Plasma Cutting Equipment

    Cutting is usually the first step in most fabrication processes. It typically comes before forming, joining, and other metalworking operations. This step can be carried out through many methods. One of these is plasma cutting, which is often selected for its functionality, cut quality, and versatility. Plasma cutting is a metal cutting process in which an accelerated stream of hot plasma is used to cut through electrically conductive materials. It is carried out using specialized equipment known as plasma cutters.

    Plasma cutting is an electrical cutting process, so plasma cutters can only cut conductive materials such as stainless steel, steel, brass, aluminum, copper, and even tungsten of various thicknesses. It cannot be used to cut wood, glass, stone, or any other non-conductive materials. Plasma cutters are used in various applications including pipe cutting, metal fabrication, decorative art, salvage and scrapping applications, industrial construction, shipbuilding, manufacturing and more.

    Plasma cutters are versatile and can be used to carry out operations like straight cutting, template cutting, bevel cutting, piercing, circle cutting, and gouging. Plasma cutters may be manual, in which an operator manually controls the plasma torch to make the desired cut, or mechanized, in which a CNC-controlled cutting torch is used to make cuts on a special cutting table. Manual cutters are more ubiquitous for their versatility and functionality.

     

    Benefits and Limitations of Plasma Cutting

    Plasma Cutting Benefits
    • Accuracy: Plasma cutting is a precise process that can produce high-quality cut edges. With little or no heat-affected zone, this process can cut with a tolerance of 0.2 mm. This is much more accurate than oxy-fuel and mechanical cutting.
       
    • Variety: Plasma cutting can cut a variety of electrically conductive materials, including tungsten. Hand-held cutters can cut thicknesses up to 1.5 inches, while heavy-duty CNC cutters can cut thicker profiles. In addition to being compatible with several materials, plasma cutting can cut in various shapes and orientations.
       
    • Speed: Plasma cutting is a fast process. In many cutting projects, speed is crucial, and plasma cutting delivers. Note that the speed of a project also depends on the operator's skill and the thickness of the material being cut.
       
    • Portability: Plasma cutting systems are relatively portable and easy to transport.
    Plasma Cutting Limitations
    • Materials: Plasma cutting is restricted to metals. It cannot cut glass, wood, plastic, and other non-conductive materials. However, there's a limit to the thickness that plasma cutting can cut. In general, metals thicker than 2.5” may benefit from using another process.
       
    • Noise: Plasma cutting can be noisy when cutting thick materials.
       
    • Investment: While this cutting process's running cost may be low, it is usually expensive to set up, requiring an air compressor in addition to a power source and a cutting torch. A CNC setup would also require a specialized cutting table.
       
    • Precision: Not as precise as laser cutting.

    Hypertherm® SYNC Cartridges

    The Hypertherm single-piece cartridge for Viper SYNC and Python SYNC plasma systems marks a revolutionary change to traditional plasma consumables, delivering a simplified consumable platform that is far from simple in performance. Hypertherm’s innovative SYNC cartridges allow for the consolidation of consumable parts into a single-piece cartridge, allowing not only the proper alignment of components, but also eliminating the potential mixing of new parts with used parts. The result is optimization of the plasma process, delivering improved and consistent cut quality outcomes. The cartridges have RFID tags that enable automated process set-up for Viper SYNC and Python SYNC systems using SmartSYNC torches. The tag records valuable usage data for tracking consumable utilization and performance. They are also color coded by process and feature easy-to-read laser marking. Making selecting the correct cartridge for the job at hand a breeze, maximizing the life of the cartridge and providing optimal outcomes.

    Compatible SYNC Systems
    SmartSYNC Torch: SYNC45, Viper65 SYNC, Python85 SYNC and Python105 SYNC

    Hypertherm SYNC Cartridge Torch Adapters

    Converting compatible systems to the cartridge platform is a simple process with the torch adapter. It's durable for multi-use, does not require upgrading to a new torch platform and is designed to support multiple cartridge change-outs. When using the cartridge on a Duramax or Duramax Lock torch with the adapter, no data is transferred from the cartridge to the system for automated setup or to provide cartridge usage data. That functionality is available for Viper and Python SYNC systems with SmartSYNC torch technology.

    Compatible SYNC Torch Adapter Systems
    Duramax Lock Torch: Viper45XP
    Duramax Torch: Viper65, Python85 and Python105

    Collection of images demonstrating plasma cutting applications and accessories

    Plasma Cutting Support and Expertise

    The Red-D-Arc team of specialists will discuss your plasma cutting needs with you and work with you to develop the right solution for your project. Our specialists also provide applications expertise to help guide your equipment selection process as well as hands-on training and ongoing support with your plasma cutting equipment.

     

    Rent, Lease or Purchase Plasma Cutting Equipment

    With more than 50 locations in the United States and Canada, Red-D-Arc has you covered no matter where you are. In addition to applications expertise, we offer flexible options so you can rent, lease or purchase plasma cutting equipment and accessories that meet your specific requirements.

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    FAQ: How Does Plasma Cutting Compare to Waterjet Cutting?

    There comes a time in the career of every fabricator when a single piece of material needs to be turned into more than one piece. There are, of course, many different ways to do this.

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    Viper and Python SYNC Series Plasma Cutters

    The Viper65 SYNC and Python85/105 SYNC from Red-D-Arc, offers a dramatically simplified platform for Viper65 and Python 85/105 systems.

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    Advantages Offered by Plasma Cutting

    Plasma cutting offers many advantages over oxy-fuel, waterjet, laser, and mechanical metal cutting processes. The hot electric arc of a plasma cutter heats the compressed air/gas and ionizes it. The ionized air becomes the 4th state of matter — plasma.

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    How Does a Plasma Cutter Work? Parts, Process & More

    Plasma cutting is a very useful process in fabrication and deconstruction. Harnessing the power of electricity to generate extremely hot streams of ionized plasma, a plasma cutter can slice through just about anything.

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