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Cooperheat 70kVA Heat Treatment Module

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Cooperheat 70kVA Heat Treatment Module

Subject to availability

Features

  • Versatility
  • Ease of operation and maintenance
  • Safety

Description

Cooperheat’s 70kVA Heat Treatment Modules include unique ‘Advantage 3’ temperature programmer/controllers which ensure temperature uniformity within each control zone. Along with Cooperheat's ceramic heating elements are constructed from high grade sintered alumina ceramic beads, nickel chrome core wire and nickel cold tail wire. The construction allows the heating element to be flexible and provides high heat transfer efficiency. We insist on using high quality, ceramic beads, with a high resistance to thermal and physical shock.The design of these machines is based on over 50 years experience, of being a market leader in the field of heat treatment and has been developed to meet the real needs of the heat treatment engineering industry.

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DescriptionCooperheat 70kVA Heat Treatment Module
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Specifications

Cooperheat 70kVA Heat Treatment Module
Manufacturer Part Number: 17051
Model Number: 70kVA Module
Transformer Core
  Three phase, forced air cooled, class H, 70kVA
Primary winding connected in Delta
Secondary winding connected in Star
Auxiliary winding: 110V a.c. 3.3kVA single phase
Primary Supply
Primary voltage: 380V, 415V, 440V
Primary current: 106A, 97A, 92A
Frequency: 50/60 Hz
 
Secondary Outputs
Output: 32.5V – 0V – 32.5V (for 30V and 60V heatingelement operation)
Auxiliary outputs: Two 110V, 10A, 50/60Hz output sockets
Number of temperature controlled output channels: 6 channels
Maximum load per output channel: 10.8kW (e.g. four 60V, 2.7kW heating elements)
Maximum current per output channel: 180A
Dimensions: H: 44" (1125 mm) W: 27" (680 mm) L: 26" (665 mm)
Weight: 727.5 lb (330 kg)
 
Ceramic Pad Heating Elements
Alumina Content: 95%
Bulk Density Fired: 3.7Mg/m3
Grain Size: 6μm
Vickers Hardness: 12.5
Rockwell Hardness: 78 (R45N)
Compressive Strength: 2000MPa
Flexural Strength: 320MPa (ASTM C1161, 3 point)
Young’s Modulus: 325Gpa
Thermal Conductivity: 21W/m3

Additional Features

Cooperheat 70kVA Heat Treatment Module

Temperature Control

  • Temperature measurement, display and control
  • Degrees Fahrenheit or Degrees Centigrade
  • Start temperature
  • Temperature ramp up and down in degrees per hour
  • Hold/soak temperature set point and hold/soak time period setting

Temperature Recording

  • Ambient temperature: Minus 0˚C to 50˚C
  • Humidity: 20% to 80% RH, non-condensing is required (temperature x humidity < 3200)
  • Environmental protection: IEC IPSO (front door of panel mounted unit)
  • Input points: 12 Points
  • Input thermocouple types: Thermocouple inputs – K.
  • Reference range: Type K: -200˚C to 1370˚C (-326˚F to 249˚F)
  • Printing system: Ink jet system, 6 colour
  • Chart Width: 180mm
  • Chart Length: Z fold 20m
  • Chart Speed: 5 to 300mm per hour

Construction

  • Case: 304 Stainless Steel case fitted with four 150mm nylon wheels

Ceramic Pad Heating Elements

The ceramic beads are supplied by one of the leading specialist ceramic manufacturers in the ceramic industry. The cold tails of Cooperheat ceramic heating elements are butt welded to the heater core wire which eliminates the cold tail/core wire junction failures often seen with low quality heaters which use steel ferrules.

We have an extensive range of ceramic pad sizes that will allow us to cover any pipe size or pipe configuration so that the correct amount of heating power can be applied to successfully heat treat the pipe weld or other fabrication, while also having a range of power ratings for use with a selection of standard voltages. If you require any special heating element configuration, voltage or power rating, we will use our heat treatment engineering expertise to provide you with a heating element custom built to meet your exact needs.

Features

  • Flexible high quality ceramic heating pads
  • Nickle chrome wire
  • Large range of sizes and power ratings
  • Heat treatment up to 1472°F (800°C)
  • Butt welded heating elements - eliminating cold tail/core wire junction failures

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